Terminology


LMG

PMI

Linear guideways (also called linear motion guides or linear rails) are precision mechanical components that enable smooth linear motion using recirculating ball or roller bearings. They are widely used in CNC machines, automation systems, and precision equipment where high accuracy and low friction are required.

1. Key Components

[Illustration: Rail, Carriage, Balls/Rollers, End Seals, Lubrication Ports]

2. Types of Linear Guideways

Type Characteristics Accuracy Load Capacity Applications
Ball Guideways Point contact, lowest friction ±0.005mm Medium High-speed CNC, 3D printers
Roller Guideways Line contact, higher rigidity ±0.003mm High Heavy machining centers
Profile Rail Guides 4-point contact, preloaded ±0.001mm Very High Precision grinders, CMMs
Crossed Roller Guides 90° roller arrangement ±0.0005mm Very High Semiconductor equipment

3. Advantages vs. Boxway Systems

Advantages

Limitations

4. Selection Criteria

  1. Load Capacity: Consider moment loads and forces in all directions
  2. Accuracy Grade: From normal (N) to ultra-precision (UP)
  3. Preload: Light (C0) to heavy (C3) for rigidity requirements
  4. Sealing: IP ratings for environmental protection
  5. Size: Width and height dimensions (e.g., 15mm, 20mm, 35mm series)

4. Applications

5. Leading Manufacturers

Note: Many machine tool builders use proprietary guideway systems based on these technologies.

6. Maintenance Best Practices

Maintenance Task Frequency Procedure
Lubrication Every 100-500 km travel Use recommended grease (e.g., Kluber Isoflex NBU 15)
Seal Inspection Monthly Check for cracks or deformation
Rail Cleaning Weekly in dirty environments Use lint-free cloth with isopropyl alcohol
Preload Check Annually Measure carriage play with dial indicator

1 Reference materials


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